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- Explore damage mechanisms on high temperature corrosion including oxidation, sulfidation, carburization and metal dusting.
- Explore refining industry damage mechanisms for environment assisted cracking and be able to identify the other types of mechanisms.
- Determine general damage mechanisms on uniform or localized loss thickness and explain the various types of Risked Based Inspection related to it.
- Knowledge of general damage mechanisms applicable to the industry and be able to identify their features and functions.
- Possess a general background on the scope, organization and use of API 580 and be able to review the standards and other references related to it.
- Understand refining industry damage mechanisms used in uniform of localized loss in thickness phenomena.
- Identify the various mechanical and metallurgical failure mechanisms such as brittle fracture, steam blanketing, stress rupture, cracking, thermal shock, fatigue and corrosion.
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API API-580 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Consequence of Failure Assessment | 15-20% | - Area of Concern Calculations - Leak Detection and Mitigation Factors - Fluid Toxicity and Flammability - Consequence Categories (Safety, Environmental, Economic) - Financial Consequences |
| Topic 2: Data Collection and Management | 10-15% | - Design and Construction Data - Data Quality and Validation - Equipment History and Inspection Records - Required Data Elements for RBI - Operating History and Conditions |
| Topic 3: Damage Mechanisms | 15-20% | - Internal Corrosion Mechanisms - Material Degradation Fundamentals - Mechanical Damage (Erosion, Fatigue, Creep) - External Corrosion and Environment Assisted Cracking - API 571 Damage Mechanisms Reference |
| Topic 4: Risk Assessment and Ranking | 10-15% | - Risk Tolerance Criteria - Prioritization of Equipment - Risk Categorization - Risk Matrix Construction - Risk Assessment Documentation |
| Topic 5: Hazard Identification | 10-15% | - Area Classification - Process Flow Diagrams (PFDs) and P&IDs - Equipment and Circuit Identification - Identification of Potential Failure Modes - Scenario Development |
| Topic 6: Probability of Failure Assessment | 15-20% | - Generic and Specific Probability Data - Inspection Effectiveness - Probability of Failure Concepts - Updating Probability Based on Inspection History - Damage Factor Determination |
| Topic 7: RBI Fundamentals | 10-15% | - Benefits and Limitations of RBI - API 580 Standard Structure - Introduction to Risk Based Inspection - When to Use RBI - RBI Methodology Overview |
| Topic 8: Inspection Planning and Strategy | 10-15% | - Reassessment Requirements - Degradation Monitoring - Risk Based Inspection Strategy Development - Inspection Interval Determination - Selection of Inspection Techniques |
| Topic 9: RBI Program Management | 5-10% | - RBI Implementation and Integration - Documentation Requirements - Quality Assurance and Validation - Management of Change - Roles and Responsibilities |
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